This project focussed on improving the performance
of polystyrene insulated panels (PIP) in New Zealand.
An experimental programme addressed the areas of concern
in PIP performance identified in an industry workshop,
an international literature survey, and steering committee
meetings. The value of flame retardant treated expanded
polystyrene (EPS) was demonstrated in both cone calorimeter
testing and in inhibiting fire spread within panel cavities.
The performance of interlocking joints between panels
and corner joints was demonstrated to be a prime determinant
of panel performance in fire, where better performing
joints delayed the involvement of the EPS cores in a
fire and ultimately the rate of fire spread. Current
industry practice of suspending ceilings was demonstrated
to be satisfactory with no detachment of ceiling panels
when subjected to onerous fire testing from below. The
hanger systems also performed satisfactorily when totally
immersed in fire conditions to simulate a fire in a
ceiling space. This paper recommends joint detailing
as an area for future improvement and makes further
recommendations on additional aspects of PIP performance
not originally addressed by this project.